Versatile Multi-Function Inspection and Measurement Machine for Quality Control Jtd-Im1

• Customization: Available
• After-sales Service: Installation and Operation Training
• Warranty: 18 Months
• Model NO.: JTD-IM1
• Type: 2D Video Measuring System
• Operate Method: CNC
• Working Stage Dimensions: Φ100
• X/Y/Z Axis Travel: Φ100*75mm
• Depth of Field: 0.8-8mm
• Accuracy: ±1.5-3μm
• Repeatability: ±1.5-3μm
• Min. Display Unit: 0.0001mm
• Camera: 1" 20MP Black and White Camera X 2
• Lens: Double Magnification Double Telecentric Lens
• Surface Light: Two-Ring Adjustable Light Source
• Back Light: Green Parallel Bottom Light
• Max Load Capacity: 5kg
• Working Environment: Temp 20°c±3°c, Rh 30% -80%
• Power Supply: 220V±10%, 180V-260V(AC), 50Hz
• Transport Package: Fumigated Wooden Case
• Specification: 600*410*650mm
• Trademark: Jaten or Customized
• Origin: China
• HS Code: 9031499090
• Production Capacity: 5000 Set/Year
• Package Size: 60.00cm * 30.00cm * 65.00cm
• Package Gross Weight: 60.000kg

Product Description

Versatile Multi-Function Inspection and Measurement Machine for Quality Control JTD-IM1

Product Description

Product Features and Applications

• One-Click Measurement: Simply place the product and press one button to complete various measurements. Supports a maximum field of view of 300×200mm, enabling both mobile measurement and seamless switching between large and small fields of view. The large field of view ensures rapid measurement, while the small field of view delivers high precision, achieving a measurement accuracy of up to 1μm.

• Seamless Integration with Automated Production Lines: The IM series can be integrated into automated production lines, effectively addressing challenges in dimensional inspection and improving efficiency.

• Compact & Portable Desktop Fast Measurement System:

  • Designed for desktop use, offering a compact structure that is easy to transport.

  • Ideal for on-line and near-line rapid dimensional measurement.

  • Measurement is initiated with a single button press, and can also be customized to integrate with customer IO signals for fully automated measurement.

• Automated Data Management & Reporting: Measurement reports can be automatically uploaded to the customer's data management system, ensuring seamless workflow integration.

• Next-Generation Hardware with AI-Driven Precision:

  • Incorporates advanced AI algorithms for high-precision surface light measurement.

  • Features dual telecentric lenses paired with two 20-megapixel cameras, automatic lifting multi-angle surface lighting, and a customized coaxial surface light for optimal accuracy.

• AI-Powered Edge Detection & Noise Filtering:

  • Utilizes AI-based edge computing algorithms for precise surface edge detection.

  • Effectively filters out noise and invalid regions, ensuring high measurement accuracy.

• High-Precision Surface Measurement:

  • Delivers high-precision dimensional measurement with surface light measurement repeatability comparable to backlight measurement.

• High-Speed Measurement & User-Friendly Software:

  • Measures up to 100 points in just 1 second, significantly reducing inspection time.

  • Intuitive software interface with streamlined workflow, enabling effortless measurement programming and report configuration.

• Fully Automated & User-Independent Accuracy:

  • Equipped with automatic focusing, positioning, and measurement functions.

  • Ensures consistent and stable inspection results, regardless of the operator's skill level.

INTRODUCTION

•  High-Precision Lens Module
•  Automatic Light Adjustment
•  User-Friendly Software Interface, Simple Operation & High Efficiency
•  Consistent Results Without Training

FEATURES
 

•  The dual-telecentric lens offers high telecentricity, ensuring minimal distortion-even when there are height variations in the object. With low image distortion, the image remains accurate even at the edges of the lens view.

No need to worry about the positioning of the measurement object. 

 

FEATURES

•   Equipped with a 1-inch 20-megapixel monochrome CCD camera, the pixel count is twice that of traditional models, allowing for the detection of fine edges that were previously difficult to observe.

The system supports mobile measurement and field-of-view switching, enabling seamless transmission between high-precision cameras and wide-field cameras. This allows for high-accuracy and large-area measurements simultaneously.

While significantly improving precision, it also reduces overall measurement time.

FEATURES

•   Multiple lighting units are integrated into a single system, featuring multi-angle surface lighting with adjustable height.
•   The software includes an automatic light adjustment function, which uses a built-in brightness sensor to detect ambient lighting conditions and automatically adjusts the illumination to achieve the optimal lighting setup for precise edge extraction.

 

FEATURES

•  With automatic recognition and simultaneous measurement, integrated imaging significantly reduces measurement time.

The system automatically detects the position and orientation of the parts, allowing for one-click measurement right after placement-no precise alignment needed.
Multiple parts can be placed randomly and measured at the same time.

The large 300 × 300 mm field of view captures the entire image in one shot, and adding more measurement points doesn't increase the measurement time.

This dramatically reduces labor time and greatly improves measurement efficiency.

FEATURES(SOFTWARE)

• Anyone can operate the system and achieve consistent and reliable inspection results.

• The lighting system includes a built-in brightness sensor that automatically adjusts illumination based on ambient light, eliminating human errors in manual lighting adjustments.

• With automatic focusing and an edge invalid-point filtering function, the system eliminates inconsistencies caused by manual focusing or irrelevant edge areas.

• This ensures stable and repeatable measurement results, no matter who is operating the machine.

FEATURES(Illumination)

•   Multiple lighting units are integrated into a single module and automatically adjusts brightness and light color according to the product being inspected, ensuring optimal illumination conditions.

There is no need to switch out light sources for different products-it's fully adaptable.

•   A built-in brightness sensor detects changes in ambient lighting and automatically adjusts the height, brightness, and angle of the system's light source to achieve the best visual effect.

This ensures precise edge detection of physical objects with maximum clarity.

Available Lighting Options:

•   White Ring Light     
•   Green Ring Light

 

FEATURES(Illumination)

•   Multi-Angle Illumination:
Provides wide-area lighting. When positioned at a higher level, the illumination is evenly distributed.
As the light source is lowered, height differences in the object create light and shadow contrast, enhancing edge visibility.

•   Slit Ring Illumination:
A narrow light beam is projected horizontally, targeting specific edges that need to be inspected.
By placing the light source at a certain height, it creates sharp contrast at the desired measurement point, improving edge detection clarity.

 

       JATEN's Vision Measuring System is designed for high-precision, non-contact measurement across multiple industries. It ensures accurate size, shape, and position detection for various small to medium-sized components.

 •   Electronics & Semiconductors - PCB boards, chips, connectors
 •   Precision Manufacturing - Metal parts, injection-molded components
 •   Automotive & Aerospace - Engine parts, precision molds
 •   Medical Devices - Surgical tools, implants, micro-components
 •   Watch & Jewelry - Tiny gears, gemstones, high-end craftsmanship

Product Parameters

Technical Parameters
Device Model			JTD-IM1	JTD-IM2	JTD-IM3
Measuring Range	X		Φ100	200mm	300mm
	Y			200mm	200mm
	Z		75mm	75mm	75mm
Lens Field Of View	High Precision Measurement Mode		26mmx18mm
	Wide FOV Measurement Mode		Φ100
Repeatitive Accuracy	High Precision Measurement Mode		±1.5μm
	Wide Fov Measurement Mode		±3μm
Min. Display Unit			0.0001mm
Measurement Accuracy	High Precision Measurement Mode	Not Connected	±1.5μm
		Connected	\	±2+L/150μm	±2+L/150μm
	Wide Fov Measurement Mode	Not Connected	±3μm
		Connected	\	±3+L/150μm	±3+L/150μm
Optical System	Camera		1" 20MP Black And White Camera x 2
	Lens		Double Magnification Double Telecentric Lens
	Surface Light		Two-Ring Adjustable Light Source
	Back Light		Green Parallel Bottom Light
Depth Of Field	High Precision Measurement Mode		8mm
	Wide Fov Measurement Mode		0.8mm
Display			12.1"LCD Display (XGA:1280*800)
C1 Controller			CPU:i5 SSD:500G RAM:16G
Power Supply			220V±10%,50Hz
Working Environment			Temperature: 20±3°C; Temperature:30-80% (No Condensation); Vibration: <0.002g,15HZ
Work Stage Load			5kgs
C1 Controller Size (L*W*H)mm			132*208*288
Instrument Weight			33kg	45kg	50kg
Dimensions (L"W"H)mm			600x300x650	600x410x650	600x510x650

RALATED PRODUCT-Click on picture to view more details

Certifications

Packaging & Shipping

Packing: Each machine with a free fumigated wooden case and vacuum package to ensure safty of the product.Transpotation: We usually ship small orders through DHL, UPS, FEDEX
Lead time: Usually 3-5 days upon payment

Company Profile

    Welcome to Dongguan Jaten Instrument Co., Ltd, a trusted leader in precision measurement and test solutions,  automation control system field since 2005. With 20 years of expertise, we specialize in manufacturing profile projectors, vision measuring machines, Glue dispensing machines, Hardness testers and so on, serving industries like automotive, electronics, mold manufacturing, and more.

   Our Mission: To deliver high-quality, reliable, and innovative measurement, test and automation solutions that enhances quality control and boosts efficiency for our client worldwide.

Our Advantages

Why Choose Us?

       •     Industry experience spanning more then two decades.
       •     Comprehensive product range with customizable solutions.
       •     Trusted by global clients for unmatched precision and reliability.
 

FAQ

FAQ:

Q:What Is The Order Process?
A: Inquiry - Quotation - Communication - Confirming - Deposit Payment - Production & Delivery - Assembly & Acceptance- After-sale Service&Maintenance.

Q:Are You Trading Company Or Factory?
A: We are Source Factory, 20 Years focusing on measurement and test instruments,  automation control system field with a store of experience. OEM is acceptable.

Q:We Know Little About The Machine, How To Choose Correct Model?
A: After get your demand, our professional team will work out best solutions by sending catalogue, specification, demonstration video or other methods according to customers' need.

Q: May We Visit Your Factory?
A: Yes, We sincerely invite your team to visit our factory at your convenience; we'll provide best service for you.

Q: What's The Delivery Term & Port?
A: Normally, we have standard products in stock. If no stock, delivery time is 15-20 working days after deposit receipt.
If urgent, we'll try to make special arrangement. Various shipping method Shipping from Shenzhen Port.

Q:How about the packing for machine, is it safely protected during transportation?
A: We provide well wooden packing, it won't be damaged. We've delivered many machines without damage.

Q: How About the Service for Installation and Training?
A: We'll provide operating instructions and video of English version. If near our agent, the spot service is easier.
Or we can send engineer to your country to finish installation and training; it takes extra cost like air-ticket and accommodation.